Ranger Cost Sheet
This is is provided to show what
parts went into EPT2 and to provide a posible source. There are other sources, so you may wish
to explore alternatives. Originally
this was a list of parts and suppliers I used. Over time some sources have disappeared, so I have posted other
sources. No source in this list
should be considered endorsed by me.
I have no connection to any supplier. Updated 7/27/09
Item
Price
1
Custom Adapter Set (Adaptor Plate and Coupler)
720.00
2
Replacement Custom Coupler (failure of clutch plate
spring)
350.00
3
Stewarts Installation of
Replacement Custom Coupler (failure of clutch plate spring)
410.05
4
CURTIS-PMC #1231C-8601 Motor
Controller...96-144 VDC, 500 Amps max...MOSFET technology, 1.5 & 15 kHz
pulse-width modulated...19 lbs
1,400.00
5
6
Motor Mount, Universal 9", powder coated with base
181.30
Pot Box, Curtis PB-6 Style, 0-5
k/ohm
72.50
78
ZIVAN
#NG-3 Onboard Charger...specific to battery pack voltages from 132-300
V...2800 W...SB-50 connector included...specify either 120 or 240 VAC input
and battery make/model/capacity...15 lbs
1,175.00
8
CCA-5200
Vacuum Pump, Street Use, 12 V Electric, Kit, ware
390.85
9
CCA-5200
Vacuum Reservoir, Aluminum, Black Finish, with Check Valve/Hard
49.95
10
DC-DC Converter, Iota 30 amp, 130-190 VDC in, 12 VDC out
Item #DC2460
199.98
11
MAGNECRAFT #W389ACX-9...DPDT
Relay, 20 Amps...120 VAC/60 Hz coil...Use for charging safety
interlock...plastic case w/mounting ears...1 lb
16.00
12
93-02 Ranger Dual
Pillar Pod
35.56
13
0-500 Amp Ammeter by Westach, 2" round, Use SH2516
shunt, includes light kit
64.84
14
Deltec model MKB-500-50 Shunt, 500 Amp, 50 mv, for
Ammeter item # IN2514 (Ammeter sold separately. Also used with the Link-10
meter (fomerly the E-Meter)
34.50
15
Meter, Voltmeter 2", Round, 80-180 VDC
64.84
16
PRESTOFLEX #2/0 GA Insulated Welding Cable...very
flexible, black rubber...600 VDC max...for systems up to 800 Amps peak
current...1 lb/ft......per foot
191.00
17
Circuit Breaker, Heinemann #GJ1-B3-DU0250-01C, 160 VDC,
250 amps continuous, 1000 amps peak
234.28
18
2- Switch Red
Keyed Cut-off 500 Amp
37.90
19
2- Fuses, 500 amp/250 VDC, L25S-500, Littlefuse-Safety
Fuse
95.28
2- Contactor, Albright #SW-200, 250 amp carry, 360 amp
momentary, 1500 amp interrupt, 12 volt coil
256.00
20
11- PCHQ-12V-2A, 12V PowerCheq
Equalizers
648.89
21
12- UB-4D AGM
Batteries
3,361.80
22
Steel Stock Lowes
68.32
23
Aluminum Stock Lowes
161.00
24
Copper
Bar 48" x .187" x 1.5"
54.34
25
Transmission cross member
welding
30.00
26
Front Battery Rack welding
150.00
27
SLT38 - VANCO - 3/8'' Black
Split Loom Tubing, MCM Part #: 60-4401
15.29
28
Air Conditioner compressor and
Installation. And Aluminum table welding.
900.00
29
A/C
Compressor Drive Pulley, Bore Dia 7/8 In, Outside Dia 3 In, 3L Belt Pitch Dia
2.55 In, 4L or A Belt Pitch Dia 2.85 In, Keyway, Die Cast
5.31
29
Choke Cable,
Steel, Universal, 6 ft. Length, Each
6.95
30
Item #AC2810 Chrome 'Electric' Vehicle Emblem, 7" by
1.25"
6.00
31
50WM175 - NTE ELECTRONICS - 50 WATT
WIREWOUND RESISTORS ALUMINUM CLAD, 750 OHMS, MCM Part #: 50WM175 Pre-charge
resistor
6.39
32
SLT38 - VANCO - 3/8''
Black Split Loom Tubing
15.29
33
Rubber
Horse Stall Mat, 4X6
41.99
34
10- MCM - DIODE 3A 400V 150NS DO-201AD,
MCM Part #: FR304
7.00
35
6- CMA31-DC12V-A -
MULTICOMP - 40A Automotive 12V Relay, MCM Part #: 26-533
6.24
36
12
VDC Automotive Relay SPDT 30/40A, I got mine at Auto Zone, Brake relay is
gray in photos
1.69
37
Sears Accessory Battery
160.49
Total
13,520.21
Meter Batman
EV 24-144 Volt Systems
449.95
1/8 x 1 x 4' Flat Aluminim
9.16
1/8 x 3/4 x 4' Flat Aluminim
6.42
1/8" x 1" x 3' Aluminum flat
6.27
2- 1/16" x 3/4"
Aluminum angle
8.48
1" x 8' square Aluminum
tube
33.52
1/16" x 1" Aluminum
angle
5.73
1/8" x 1" x 3' Aluminum angle
9.73
1/2" - 13 x 6' all thread
9.97
1/8 x 1 x 4' Flat Aluminim
9.16
1/8
x 1 x 8' Aluminim
24.17
3- 1/8" x 1" x 3' Aluminum angle
29.19
2- 1/16" x 3/4" x
6'Aluminum angle
9.22
161.02
3- 3- 1/8" x 1.5" x
6' steel angle
52.38
2- 3/16" x 1.25" x 3'
flat steel
15.94
68.32
Carlon®
2" PVC 90° Belled End Elbow
2.58
Carlon®
2" PVC 45° Belled End Elbow
1.98
Carlon®
2" PVC 90° Belled End Elbow
2.58
Carlon®
2" PVC 45° Belled End Elbow
1.98
2"
PVC Female Adapter
1.08
2" sch40 coupling
0.92
2"
Standard PVC Coupling
0.97